Manufacturing insight: How Nissan tests paint quality

By Product Expert | Posted in FAQs on Wednesday, December 13th, 2017 at 8:47 pm
Blue bristle brush from Nissan mini car wash quality control machine

Nissan mini car wash paint test and quality control

Most modern manufacturers offer some sort of perforation and corrosion coverage. Basically, a warranty against rust-through. For those in the Midwest, this is an important consideration. Road salt can quickly change a fresh finish into a “rust bucket.” How can automakers be confident in the coverage offered? Nissan offers 60 months with unlimited mileage for its corrosion coverage. You’ll notice, however, that car wash damage is listed as something under the “What’s not covered” section of your owner’s manual. This doesn’t mean Nissan doesn’t recognize that this is still the most common way to wash your car. For this reason, Nissan has built a mini car was to test its quality control and the durability of the brand’s paint. So how does it work?

How Nissan tests its paint

At the Nissan Technical Center of North America, located in Farmington Hills, Michigan, paint is tested on rectangular plates covered in the same paint and clearcoat you would find on any full-size Nissan model. To mimic real-life dirt and grime, “Arizona test dirt” is poured onto the plate. Clearly, testers use much more than you’d likely get on your vehicle. Part of the quality control process is creating tests that are more extreme than any average driver can replicate, to ensure maximum quality and durability.

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Following this, water is sprayed onto the plate, while a spin brush washes the grime off at a speed of 180 rpm. Nissan displays the functionality of this miniature carwash in the video below, although it is not actually tested on miniature models. Rather, the plate tested would be much more like the yellow plate seen below the miniature.

The whole point in this miniature carwash is to ensure that paint and clear coat remains relatively unscathed by the fast spinning brushes found in automatic car washes. The best way to ensure your paint lasts as long as it should is obviously to give a more gentle hand wash, but we know that many motorists do not.

Interested in any other part of the manufacturing process? Check back here at the Glendale Nissan Blog for more.

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